ADNOC Gas cuts costs with 3D printing for critical components

(WO) — ADNOC Gas is using advanced 3D printing technology to manufacture critical replacement components, aiming to save $50 million by 2028. The company has created one of the largest digital libraries in the energy industry, storing over 3,500 scanned components that can be printed on demand.

The use of 3D printing reduces lead times for parts by 50%, slashing operational downtime and eliminating the need for overseas shipping, which also lowers CO2 emissions. This innovative process is being applied at ADNOC Gas’ Das Island and Habshan gas processing sites, where 3D printed components are already in use, including air compressor impellers.

By leveraging additive manufacturing, ADNOC Gas is streamlining its supply chain, enhancing operational efficiency, and reducing costs.

Dr. Ahmed Alebri, CEO of ADNOC Gas, said, “3D printing provides an advanced digital solution for designing and producing components, optimizing the company’s supply chain, enhancing performance, and reducing costs.”

ADNOC Gas is also exploring the possibility of onsite 3D manufacturing to further optimize its operations and cut emissions. In partnership with UAE-based Immensa, the company is developing 3D printing solutions tailored for the energy sector.

In addition to 3D printing, ADNOC Gas is deploying AI and machine learning technologies to optimize its processing and maintenance operations. The company expects AI to generate $400 million in annual benefits over the next five years.